Weeks 1–4 · on-site · fixed scope
Immersion & flow discovery
We spend the first days observing rather than proposing. Our consultants shadow the process across shifts, interview the operators and supervisors, and take read-only extracts of the event data: ERP audit tables, ticket histories, mail server logs, MES records, WMS transactions.
In parallel we reconstruct the real activity graph. Nearly every engagement surfaces process variants that management did not know existed — the manual spreadsheet that bridges two systems, the informal approval by text message, the queue that only one person knows how to clear.
Deliverables
- Discovered process map with volumes, cycle times and queue times per activity
- Constraint analysis naming the activities that actually gate throughput
- Flow efficiency ratio per process variant, with the measurement method documented
- Data readiness assessment — what exists, what is trustworthy, what is missing
- ROI-ranked intervention backlog, including explicit do-not-automate recommendations